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400 Tonne shackle cutting
Refinery Cracking Tower
South Pass 78A – Rig to Reef
Eugene Island – Rig to Reef
 
 
 
 
 
Projects
Singapore - Shell Refinery Cracking Tower

Comments
The first in a series of cutting operations performed by CUT on cracking towers.

The Client needed to gain access to the cyclones in the cracking tower for substitution.

Because the internal structure was not to be damages and the refinery was live, CUT was contracted to provide the cold cutting solution.

The limitations were that no material was to enter the tower and that the internal refractory mesh was not to be wet as this would have damaged the structure.

Tecnospamec engineered a solution whereby the outer steel was cut using a first Orbital DWCM which was water cooled and cut the outer 32mm steel coating reducing it down to 2mm WT.

The first machine was followed on a rail by its twin, a second, non-water-cooled Orbital Cutter.
The wire did not need to be cooled as it was only cutting 2mm of steel and hardly heats when cutting concrete or similar.

The operation was completed on schedule, within the 24h window the Refinery had made available.

The end result can be seen in the photos.
 
Client
Shell
Area
Singapore
Target Description
Cracking Tower
Target Size
OD 10000mm Steel WT 32mm + 130mm Refractory Mesh
Water Depth
60m above ground
Power Mode
Surface